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Energy metering has never been done for fun. There is money involved, so the meter accuracy has to be verified.

In the past without any electronics it was really challenging. You needed a voltage/current source with a high stability, calibrated wattmeters and a calibrated stop-watch.

The source was transformer operated with regulators for current, voltage and phase shift.

First you adjust voltage and current. Then you read the power from the wattmeters.

The meters connected to the test bench had to be tested one by one.

Each meter has a meter constant, indicating the no. of revolutions per kWh.

Imagine a single-phase meter with a constant of 75 r/kWh. We have adjusted the voltage to **230 V **and the current to **10 A**. Power factor is 1.

We see on the wattmeter a power of **2300 W**.

Now we can calculate the theoretical time for one rotation based on the meter constant.

The theoretical time for one rotation under a power of 2300 W is 20,87 s. (Note that we had no calculator, in best case we calculated with a slide rule.)

Next step: We stop the time for one rotation. The rotating disk of the electromechanical meter has a coloured mark. Once the mark is in front of the meter you start the watch and you stop it once the mark reaches the same position after one revolution.

Let’s say, you stop a time of 21.1 seconds.

Now we use the common formula for percentage error:

So we come to an error of **+1.1 %** . The meter is faster than it should be. At that time the meters had typically an accuracy class 2, so it’s PASS.

As you can see there are a lot of influence factors which can spoil the measurement result like

- inaccurate reading from the wattmeter
- source instability (wattmeter needle is moving during the test)
- inaccurate reading from the stop-watch
- too late or too early stopping of the time
- rounding errors in the calculations

Especially the stopping time made the life for the meter testers very hard. So the trick was to stop the time for several revolutions to minimise the human error for start/stop.

If you have portable equipment like our calibrator RS350 with a start/stop switch you can compare the error results vs. using a scanning head.

### Small exercise

In the animation below we see the rotating disk of a single-phase meter (top view without meter case ). This meter has a constant of 100 r/kWh. It’s running with a load of 3,450 W.

You have already calculated the theoretical run time per revolution (10.43 s).

Use your satellite synchronised smart phone stop watch to check the meter error.

Leave me a comment with your result ðŸ™‚

In one of the next blogs we’ll see how much easier and faster a meter test is with modern meter test equipment and testing software. The basics still remain the same.

Thank you for reading.

Taking average of 10 stop watch reading – accuracy came out to be -0.47%

Nice result. You understood the principle. Measurement over a longer time (more revolutions) is better to minimize the measurement uncertainty.

Thank you for participating.

I calculated +2.7%, right?

Nice result. Thanks for participating.

I’m using my phone to read this page. How can I use the stop-watch? I need to watch the animation to figure out the meter error.

Oh, big problem. Maybe you can use your smart-watch or you borrow a phone from your friend ðŸ™‚